CamPro-Series Visual Counting Machine

Campro-series is our newest technology on high speed type visual counting machine. The machine comes with several different model which includes 8 channels, 12 channels, 16 channels and 24 channels to fulfill different clients requirement. 
  • Product Description
  • Specification Parameter
  • Product Application
  • Product Feature
  • More Details

Product Description

Infrared sensor counting systems have been used in electronic pellet counters for over 20 years, but suffer from key limitations: inability to detect small pellets, inability to detect stacked tablets, susceptibility to over-counting dusty pellets, and miscounting transparent fish oil capsules. Visual imaging counting solves these problems. The sensors used in visual counting were first widely adopted in photocopiers. Today, this technology is extensively used in various industrial inspection equipment and grain sorters. Israeli company DATA Inc. pioneered its application in electronic pellet counters. However, due to the high cost of this solution and insufficient dedicated software development for pellet counters, its application remained limited. Our company first developed infrared electronic pellet counting sensors and control systems in 2011. Since 2016, we have replaced traditional infrared systems with a combination of a linear CCD camera and a high-speed ARM processor in our counting sensor – a significant technological breakthrough bringing transformative changes to electronic pellet counting machines. CCD sensors are widely used across industries, and ARM processors are predominantly used in the mobile phone sector, with frequent upgrades. Therefore, the components used in our product, from signal acquisition to processing, are stable, mature, and currently cannot be domestically produced in China.

Specification Parameter

Specification ItemCamPro-8CamPro-16
Model NameCamPro-8CamPro-16
Production CapacityMax. 6,000 pellets/minMax. 12,000 pellets/min

(Subject to bottle/material specs & fill volume)(Subject to bottle/material specs & fill volume)
Count Range per Bottle1-9,999 (freely adjustable)1-9,999 (freely adjustable)
Countable Product Size (mm)Tablets: Ø2-23mmTablets: Ø2-23mm
Capsules: #0-5Capsules: #0-5
Pellets: Ø2-12mmPellets: Ø2-12mm
Bottle Capacity (ml)15~50015~500
Voltage/FrequencySingle-phase AC 220V, 50/60HzSingle-phase AC 220V, 50/60Hz
Air Pressure Source0.6 MPa0.6 MPa
Dimensions (L×W×H) (mm)1600×1600×1700 (height adjustable)2200×1900×1850 (height adjustable)
Power (kW)1.21.2
Air Consumption (L/min)160160
Weight (kg)500750


Product Application

Product Application

The Counting Machine is special for counting tablets, soft gelatin, hard capsule and chewing gums, etc.

Product Feature

  • 1

    The machine features a new design with a compact structure and aesthetically pleasing appearance. Most components are made of aluminum alloy, and the casing uses high-quality 304 stainless steel plates, meeting GMP requirements. This results in a lightweight machine that is easy to relocate.

  • 2

    Utilizes channel vibration for uniform feeding, ensuring reliable, stable operation with low noise.

  • 3

    Employs visual detection and counting for automatic counting, ensuring high accuracy with bottling errors below national standards.

  • 4

    Simple operation; easy to disassemble, clean, and replace parts.

  • 5

    The main drive section is enclosed within a housing, preventing material contamination from drive mechanism wear. All material-contact surfaces are precision-polished. Equipped with a dust collection box to reduce dust pollution.

  • 6

    All system control components have international standardization certifications and undergo strict incoming inspection tests to ensure functional reliability.

  • 7

    All 8 channels feature three-stage vibratory feeding, incorporating advanced foreign technology and spring-integrated vibration modules for smoother, more uniform feeding posture.

  • 8

    Material recognition uses a combination of a linear CCD camera and a high-speed ARM processor, offering high resolution and precise identification. Dust-proof; equipped with a self-diagnostic system that detects and rejects fragments, further ensuring counting accuracy.

  • 9

    The feeding nozzle securely fits bottle mouths, preventing jamming of large pellets and spillage of small pellets. A nozzle vibration device ensures smooth discharge, eliminates blockage at bottle mouths, and further guarantees counting accuracy. Equipped with multiple safety features, including automatic shutdown for missing/blocked bottles and automatic restart when cleared, plus a rejection device.

  • 10

    The CCD counting system features automatic light compensation adjustment and strong dust resistance. Ensures pellet counting accuracy even for dusty plain tablets and enables long-term normal operation. The machine operates reliably. Changing product specifications is simple and convenient. The control system can store working parameters for various drugs. The human-machine interface (HMI) is user-friendly and intuitive, easily mastered by operators.

Feeding Mouth and Stop Cylinder

More Details

Feeding Mouth and Stop Cylinder
Material: Stainless Steel 304
Vibrating Guide Way

More Details

Vibrating Guide Way
It adopts 3-section electromagnetic Vibrator, frequency is variable and adjustable, to separate counting objects fast. When pharmaceuticals are loaded into the hopper, they are dispensed into the triple-stage vibratory feeder tray. The feeder tray itself features 16 channels where the pharmaceuticals align in sequence before falling into the counting channels.

Counting Processing

More Details

Counting Processing
This equipment employs a combination of a linear CCD camera and a high-speed ARM processor, delivering high resolution, precise identification, dust resistance, and enhanced counting accuracy.
Visual Imaging

More Details

Visual Imaging
High Resolution
In the CCD pellet counting machine, approximately 250 imaging points are distributed per detection channel, translating to an actual detection precision of 0.12mm.
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