Crystal Filling Machine

The Crystal Filling Machine is a custom-engineered, high-precision filling system designed for small-volume (2–5 ml) crystal filling in highly corrosive environments. It integrates a vibratory bowl feeder with a 12-station rotary indexing table, utilizing modular measuring cups and corrosion-resistant materials (PTFE) for continuous production. With a filling accuracy of ±3%, it meets stringent requirements in pharmaceutical, chemical, and other high-precision industries.

Product Description
Specification Parameter
Product Application
Product Feature

Product Description

Working Principle & Process

1. Orientation & Feeding Stage

Vibratory Bowl Feeding: Containers are automatically oriented (mouth-up) and fed into the system, eliminating misalignment or tipping.
Rotary Table Feeding: Oriented containers transfer to the initial station (Station 1) of the servo-driven rotary table.

2. Multi-Station Filling Sequence
The 12-station table executes the equence per container

3. Continuous Operation
In-line design connects upstream vibratory feeders and downstream conveyors, enabling non-stop production at 30–60 containers/minute.

Specification Parameter

In-line design connects upstream vibratory feeders and downstream conveyors, enabling non-stop production at 30–60 containers/minute.

Product Application

Scenario	Suitability	Description
Corrosive Crystal Filling	★★★★★	Acid-resistant seals/materials for chemicals & electronic-grade compounds
Small-Volume Precision	★★★★☆	±3% accuracy at 2–5 ml (pharma/lab use)
Multi-Product Small Batches	★★★★☆	Quick-change cups adapt to diverse containers
High-Volume Filling (>10 ml)	★★☆☆☆	Requires custom large-volume cups or piston pumps

Product Feature

1

Precision & Adaptability
±3% Filling Accuracy: Achieved via measuring cups + valve control, ideal for small-volume crystals (e.g., pharmaceutical intermediates, electronic-grade chemicals).
Strong Acid Resistance: PTFE + 316L construction prevents corrosion-induced leaks or contamination (pH ≤1).
2

Continuous Production & Efficiency
Seamless Integration: Eliminates downtime, boosting output by >30% vs. batch systems.
Low Residual Design: PTFE surfaces + fast-closing valves limit residue to <0.1 ml/fill.
3

Customization Flexibility
Modular Expansion: Stations, valves, and cup sizes configurable for container/process needs.
Automation Integration: Compatible with MES for data tracking (optional QR coders/vision systems).

Crystal Filling Machine

Product Description

Specification Parameter

Product Application

Product Feature

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